Common results include:
- Zero-drift positioning
- Quieter motion
- Reduced rattle or vibration
- Extended cycle life
- Fewer warranty claims and service calls
- Weight reduction
- Improved user ergonomics
- Reduced internal component count
Engineers start with a design challenge, not a specific product. Whether you need to hold position, manage torque, control rotation, or support motion, the workflow below helps identify the right product family for your application. Use the workflow below to find the right product family for your design challenge or speak directly with an engineer to find your solution.
The Problem: Doors, lights, and articulating arms slowly drift away from their desired position over time or require complicated locking mechanisms to hold in place.
The Solution: Symmetric Torque
Summary: Symmetric ReellTorq® prevents drift and makes adjustment feel elegant and comfortable in both directions. With consistent torque in both directions, movement is smooth, and users can easily “set and forget” the position of the device with confidence.
The Problem: Users struggle to lift a heavy lid when they also need to overcome the holding force of a traditional positioning solution.
The Solution: One-way Torque
Summary: In addition to the challenge of overcoming gravity, traditional symmetric positioning solutions require the user to also overcome the holding force of the positioning element. A One-way torque element eliminates positioning torque in the upward direction, making lifting easier, while still retaining full positioning torque in the downward direction to hold the lid firmly in place. This makes industrial equipment lids easier to open and hold in any position. It also increases product safety by preventing falling lids that bump heads and pinch fingers.
Problem: Vibrational forces cause devices to bounce up
Solution: Differential Torque
Summary: One-way solutions can create issues in applications with significant external movement, such as off-road vehicles or airline interiors. As external forces act on the device, a device with no torque in the upward direction moves up freely when bounced, but the torque in the downward direction prevents return to its original position, causing the device to slowly bounce upward over time. A differential torque profile provides just enough upward torque to prevent positional bounce, while still providing full holding force for positioning.
Problem: Joints that are loose enough to move freely feel cheap and flimsy and may cause an audible rattle in applications with vibration.
Solution: Symmetric Torque
Summary: Robust products have a smooth, solid feel. Motion that rotates freely but doesn’t feel loose creates user confidence in the quality of the product. Adding a symmetric torque element ensures a smooth feel and eliminates rattle and squeak over any range of motion.
The Problem: Doors, lights, and articulating arms slowly drift away from their desired position over time or require complicated locking mechanisms to hold in place.
The Solution: Symmetric Torque
Summary: Symmetric ReellTorq® prevents drift and makes adjustment feel elegant and comfortable in both directions. With consistent torque in both directions, movement is smooth, and users can easily “set and forget” the position of the device with confidence.
The Problem: Users struggle to lift a heavy lid when they also need to overcome the holding force of a traditional positioning solution.
The Solution: One-way Torque
Summary: In addition to the challenge of overcoming gravity, traditional symmetric positioning solutions require the user to also overcome the holding force of the positioning element. A One-way torque element eliminates positioning torque in the upward direction, making lifting easier, while still retaining full positioning torque in the downward direction to hold the lid firmly in place. This makes industrial equipment lids easier to open and hold in any position. It also increases product safety by preventing falling lids that bump heads and pinch fingers.
Problem: Vibrational forces cause devices to bounce up
Solution: Differential Torque
Summary: One-way solutions can create issues in applications with significant external movement, such as off-road vehicles or airline interiors. As external forces act on the device, a device with no torque in the upward direction moves up freely when bounced, but the torque in the downward direction prevents return to its original position, causing the device to slowly bounce upward over time. A differential torque profile provides just enough upward torque to prevent positional bounce, while still providing full holding force for positioning.
Problem: Joints that are loose enough to move freely feel cheap and flimsy and may cause an audible rattle in applications with vibration.
Solution: Symmetric Torque
Summary: Robust products have a smooth, solid feel. Motion that rotates freely but doesn’t feel loose creates user confidence in the quality of the product. Adding a symmetric torque element ensures a smooth feel and eliminates rattle and squeak over any range of motion.
Not sure which Reell product is right for your application? Start with the positioning challenge you're trying to solve. We'll help you narrow down the right solution.
Common results include:
Reell has developed variable torque solutions for custom designs. Our standard products all provide consistent, reliable torque over their full range of motion, with no adjustability needed.
Yes. Engineers use Reell torque hinges in outdoor and washdown applications where consistent torque and reliable positioning are required, AND corrosion resistance or a weatherproof design.
Our standard products perform well in many environments, and we offer options to increase corrosion resistance based on your application. These include enhanced sealing and protective treatments to help maintain performance in demanding applications: temperature extremes, salt spray, humidity variation, or corrosive environments.
If your application involves challenging conditions, contact our application engineering team to discuss your application’s requirements.
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